Level Control Systems
An electrode (metallic rod or tube) is placed in a conductive liquid (e.g.
water, acid, sewage & other aqueous solutions) at the point where
switching is required.
When the liquid touches or leaves the tip of the electrode, an electrical
circuit between it and earth is completed. This causes a switch to operate
in the control unit. This is a very simple, accurate and economical method
of controlling levels in liquids and covers up to 70% of applications.
When the liquid (or free flowing powders) is non-conducting (e.g. oil
products, viscous & granular materials) the conductivity method does
not work, and a different type of electrode containing electronic
circuitry is required. This relies on the capacitive change as the liquid
(powder) leaves or touches the tip of the electrode.
The same principle is used in the "Flexicap" system which gives continuous
These employ a Pressure Transducer or Transmitter which when placed in
a liquid, measures the pressure. Changes in the pressure reflect changes
in depth so that a continuous indication of level is obtained.
A small magnetic float slides on a tubular shaft in which reed switches are
mounted at intervals. The float follows the rise and fall of the liquid and
actuates the switches to produce a continuous level indication.
A useful system where a vessel is used for liquids of varying S.G.s and/or
Bubbler (Hydrostatic) Systems
Because of the aggressive nature of some liquids,it is impossible to use
normal hydrostatic or ultrasonic methods. However by mounting a pressure
transducer remote from the liquid and measuring the pressure by an
interposed bubbler system, a continuous level indication can be obtained.
A non-contact system which comprises an Ultrasonic Transducer which
contains a crystal and associated electronic circuitry. The crystal is
activated electrically to produce an ultrasonic sound wave or pulse, which
is focused on the liquid whose depth is to be measured. The ultrasonic
pulse is reflected back to the transducer, and the time for transmission
and return, corrected for temperature variation, is a function of depth.
Bursts of pulses are transmitted at frequent intervals. Spurious pulses
outside a "Dynamic Window" based on the transducer frequency, are
rejected and the average taken of the remainder. This is converted into
a 4/20mA signal, proportional to the depth or distance from the transducer,
whichever is selected. The 4/20mA signal may be passed to a PLC,
Digital/Analogue meter, or to the "Flexilevel" controller.
Article supplied by Hawker Electronics Ltd - www.hawker-electronics.co.uk
Hawker Electronics manufactures 5 types of Level Control Systems.
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