Datum Electronics Ltd. - PRODUCT NEWS






TESTING A NEW LINE OF MOTOR AND GEARBOX PRODUCTS WITH A ROTARY TORQUE SENSOR

THE CLIENT
Designing a new motor or a gearbox often requires calculating how much torque will be
required to perform a primary task of the application. Undersizing or underpowering
can lead to premature failure of the equipment. On the other hand, oversizing or
overpowering weighs more, requires more space and adds to the cost, affecting the
overall efficiency.

With over 70 years of experience in creating the right combination of a motor and a
gearbox for their customers' applications, Parvalux has grown into a leading
manufacturer of complete gear-motor solutions for industrial applications all over the
world.

Covering a manifold of industries, including healthcare, leisure, mobility, transport, and
a vast array of industrial applications, the Parvalux team is relentlessly working on
maximising the overall efficiency of the new gear motor system, designed to meet
customer's aspirations and requirements.

Regardless of whether it's a standard product or a fully bespoke design, all motors and
gearboxes at Parvalux undergo an intensive testing program. Understandably, prior to
shipping the solution to a client, the company ensures that the gear motor system,
they're providing, is fully optimised and energy efficient.

THE CHALLENGE
Since a successful product launch requires intensive testing, the Parvaluxteam needed to verify that the designed system performed as intended.

The main task, the Parvalux team had at hand, was to find out the difference between the theoretical and actual performance of motor and gearbox combinations of the new product line. One of the most important parameters to consider was the speed and torque, required to accomplish a main function in the application. Thus, to prove system robustness, the test bench was required to monitor torque applied, speed, current and voltage.

The team had to look at certain criteria, including input power (current and voltage), output speed (speed variation, as well as running speed), output torque (starting torque, continuous torque and peak torque), along with load performance.

THE SOLUTION
Considering the requirements of the test rig, one colleague suggested using Datum
Electronics M425 Rotary Torque Sensor for the application. The suggested torque sensor
provides both torque and speed data, required for testing. In addition, the M425 Torque
transducer also makes it easy to monitor analogue voltage output in real time, displaying
them on the built-in display of the Datum Universal Interface (DUI).

The M425 dynamic Torque Sensor Size 1D is capable of measuring up to 100 Nm with the accuracy of 0.1% and rotational speeds of up to 10,000 rpm. The torque sensor is designed to maximise overall accuracy and give a high degree of tolerance, making it a perfect choice for test rig testing.

Besides, connected by a power cable to the Universal Torque Transducer Interface, the
Datum M425 torque sensors provide a wide range of data output options, making it easier
for data to be obtained and analysed, helping to verify actual product performance within
the test facility.

THE IMPACT
Choosing the right combination of a motor and a gearbox is very important when it comes to engineering projects and robotics. Parvalux is supplying over 275,000 products a year
and wanted to give their clients confidence, that they are supplying a precise, high-quality product, eliminating the risks of costly downtimes and loss of production for their clients.
As it stands, using the Datum M425 Torque Sensor they have now completed over 2,500 tests on production parts on a dedicated end of line test rig of their testing facility. The testing helps to ensure that the products are providing the correct speed at required torque levels, associated with ISO quality standards and client requirements.


About Datum Electronics
Datum Electronics is a world-leading manufacturer and supplier of torque & shaft power measurement devices, namely torque sensors, torque transducers, marine shaft power meters, bolt-on strain sensors, and wind turbine monitoring systems.



For more information, please contact:

Datum Electronics Ltd.
Castle Street , East Cowes PO32 6EZ United Kingdom
Tel: +44(0) 1983 282834
Email:
web@datum-electronics.co.uk
Web:
www.datum-electronics.co.uk

October 2018

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