Baumer UK - PRODUCT NEWS
COMPACT, HIGH PRECISION EDGE SENSORS SET NEW STANDARDSSensor experts BAUMER continue to expand their extensive 'Toolbox' range of high-performing sensors following the introduction of new edge sensors, the OE60 and OE40.
The combination of these new sensors with their established smart 2D OX series of profile sensors provides users with ultra-reliable and flexible edge measurement options to suit different precision levels and available space conditions across a wide range of applications.
Key features and benefits include; Edge detection with up to 1µm precision with repeat accuracy at a distance of up to 100mm, flexible design to suit different functional principles, compact and easy to integrate along with connectivity options including IO-Link, EtherCAT and Modbus RTU.The portfolio includes the high-performance OE60 and OE60C providing best-in-class precision up to 1µm across a measuring range up to 10mm, the OE40 which delivers measuring precision up to 24mm, detection of transparent edges along with plug-and-play ability thanks to a reflection bracket. Completing the edge sensing 'portfolio' are the OXS smart profile sensors for measurement of multiple edges and step heights, providing resolution up to 30µm in X-direction and up to 5µm in Z-direction.
The high-precision OE60 sensors are claimed to be the only ones in their class that can be deployed as stand-alone devices without the need for a controller unit, because the sensor heads are designed to directly integrate into the control via the standardized Modbus RTU protocol. This eliminates the need for an additional device and therefore reduces overall costs.
Examples of applications where these sensors will be especially beneficial include battery cell production, where edge measurements must be extremely precise as the individual layer positioning (anode, cathode and separator foil) in the winding process defines service life, capacity and even battery safety.
Reliable detection of the individual tracks, even at high speeds, is crucial in battery production and the OE60 succeeds thanks to the very short response time combined with outstanding precision of 1µm which is achieved without the need for any filtering. Another potential application is web edge control in the packaging industry where edge detection of transparent films with optical sensors is a major challenge. The OE40 plays to its strengths with its reflector bracket reliably and precisely measuring edge positions on thin transparent films where optical sensors would reach their limits.Finally, in the wood processing industry the smart 2D profile sensor can check floor planks to identify any non-compliance of tongue and groove. By measuring the edge position the sensor identifies depth or width of tongue and groove with the measured results delivered straight to the system so that issues such as tool wear can be detected early by any change in the height profile.
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About Baumer Ltd:
Baumer Ltd is part of a family owned company which operates on a global scale employing around 2400 people in 38 subsidiaries across 19 countries Worldwide. Baumer is acknowledged as a leading supplier of sensors, encoders, measuring instruments and components for automated image processing. Baumer is your partner for, Food & Beverage Sensing, Food & Beverage Processing, Assembly and Handling, Material Handling, Encoders and Motion Control Solutions.
For more information, please contact:
Jon Sumner
Baumer Ltd.
33 / 36 Shrivenham Hundred Business Park, Majors Road, Swindon, UK, SN6 8TZ
Tel: +44 1793 783839
Email: sales.uk@baumer.com Website: www.baumer.com
March 2025
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